CONSOLIDATED TECHNICAL DATA
Manufacturing Capabilities & Technical Facts
Consolidated technical overview of Rimoni Industries’ plastic injection molding, in-house tooling, engineering and DFM, cleanroom manufacturing, assembly, automation, materials, quality and supporting manufacturing capabilities.
The data below is intended for initial project qualification. Final fit is reviewed against the drawing, material, volume, quality requirements and manufacturing process.
Last reviewed:
Company & Manufacturing Facts
- Founded
- 1954
- Sites in Israel
- 3
- Manufacturing plants
- 2
- Employees
- 250+
- Operating area
- 25,000+ m²
- Injection molding machines
- 110+
- Clamping range
- 50–650 T
- Cleanrooms
- 2 × ISO 8
- Molds manufactured
- 10,000+
Plastic Injection Molding
Production across two injection molding sites in Israel, including three-shift operation and program transfer between sites according to project requirements.
| Parameter | Value |
|---|---|
| Injection molding machines | 110+ |
| Clamping range | 50–650 T |
| Machine configurations | Electric, hybrid, two-component and hydraulic |
| Injection weight | 1 g to 2.5 kg, material dependent |
| Part range | From small precision parts to large and complex components, subject to product and process requirements |
| Tolerances | According to drawing, applicable standard, process capability and mold quality |
| Multi-cavity tooling | Up to 64 cavities |
| Annual production scale | Thousands to tens of millions of units |
| Operation | Continuous three-shift production at both injection molding sites |
Molding Technologies
| Technology | Typical application |
|---|---|
| Conventional Injection Molding | Serial production of thermoplastic components |
| Insert Molding | Molding around inserts, pins, threads or metal components |
| Overmolding | Molding an additional material over an existing substrate or component |
| 2K / Two-Shot | Two materials or colors in a two-component molding process |
| Cleanroom Molding | ISO 8 molding for programs requiring a controlled manufacturing environment |
Materials
Main material families, selected according to product and project requirements.
| Family | Materials / examples |
|---|---|
| General thermoplastics | PP, HDPE, LDPE, ABS, PS, HIPS |
| Engineering plastics | PA6, PA66, POM, PC, PBT, PET, PMMA |
| Reinforced materials & blends | Glass-fiber, glass-bead and mineral-reinforced grades; PC/ABS, PC/PBT, PPE/PS |
| Elastomers | TPE, TPU, TPV |
| High-performance polymers | PEEK, PPS, PSU, PPSU, PEI, LCP |
| Requirement-specific grades | Flame-retardant grades per UL94 requirements, medical grades and food-contact materials according to project requirements and material documentation |
In-House Tooling & Machining
In-house capability for mold engineering, manufacturing, modification, refurbishment, maintenance and mold transfer.
| Parameter | Value |
|---|---|
| New mold capacity | Tens to hundreds of new molds per year, including manufacturing in Israel and selected integration of manufacturing capacity in China where appropriate |
| Machining centers | CNC machining centers including 5-axis and additional machining systems |
| Maximum mold size | Subject to the 650 T machine envelope and mold configuration |
| Maximum mold weight | Up to 3.5 T |
| Mold types | Thermoplastic injection molds including multi-cavity and family molds |
Machining Processes
| Process | Scope |
|---|---|
| Milling | 5-axis and high-speed CNC milling |
| Turning | CNC turning |
| EDM | Sinker EDM and Wire EDM |
| Grinding | Surface and cylindrical grinding |
| Finishing & mold assembly | Polishing, fitting, mold assembly and production-readiness review |
Tooling Services
| Service | Scope |
|---|---|
| Mold transfer & takeover | Review, adaptation and run-in of molds transferred from another supplier or site |
| Modification & refurbishment | Engineering changes, repair and replacement of worn components |
| Maintenance | Documented preventive maintenance over the mold lifecycle |
| Customer-owned molds | Storage, documentation and lifecycle management |
Engineering, DFM & Product Development
| Capability | Scope |
|---|---|
| Product engineering & industrial design | From concept through production-ready product geometry |
| DFM | Wall thickness, draft, parting lines, undercuts, tolerances and assembly requirements reviewed against the manufacturing process |
| Material selection | Selection against mechanical, thermal, regulatory and cost requirements |
| Mold Flow | Review of filling, shrinkage, warpage and weld-line behavior |
| Reverse engineering | Design recovery from partial drawings, existing parts or scan data |
| Value engineering | Design and material changes aimed at reducing cost while maintaining functional requirements |
| Prototyping | CNC machining, additive manufacturing and other methods as required |
| NPI support | Controlled transition from development into serial production |
Assembly, Automation & Secondary Operations
| Capability | Scope |
|---|---|
| Assembly systems | Manual, semi-automated and automated assembly configured around product and production volume |
| Automation engineering | Development of dedicated production systems, fixtures and jigs |
| Robotics & handling | Part removal, Pick & Place and feeding between stations |
| Vision inspection | Presence, defect and dimensional checks according to the application |
| Poka-Yoke | Error-proofing principles integrated into station and process design |
| Ultrasonic welding | Plastic joining, including controlled-environment applications where required |
| Mechanical joining | Torque-controlled fastening, pin pressing and clips |
| Pouch sealing | Sealing and packaging processes in controlled environments according to specification |
| Leak / pressure / burst testing | According to product and customer specification |
| Functional testing | Functional verification integrated into the manufacturing flow |
| Marking & printing | Pad printing, laser marking, labels, barcode, QR and Data Matrix |
| Packaging | Customer-specific packaging including controlled packaging where required |
Cleanroom Manufacturing
| Parameter | Value |
|---|---|
| Cleanrooms | 2 |
| Classification | ISO 14644-1 Class 8 |
| Area | More than 2,000 m² |
| Processes | Injection molding, assembly, ultrasonic welding and packaging |
| Monitoring | Ongoing environmental monitoring and documentation |
| Traceability | Batch-level traceability from raw material through shipment |
| Validation | IQ / OQ / PQ according to project requirements |
| Documentation | Manufacturing, batch and validation records according to project requirements |
Quality & Metrology
| Capability | Scope |
|---|---|
| CMM | Dimensional measurement according to project requirements |
| Optical measurement | Vision systems and measuring microscopes |
| Gauge management | Gauges and dedicated jigs, calibration, maintenance and tracking |
| SPC | Statistical monitoring of critical process parameters |
| MSA / GR&R | Measurement-system verification according to project requirements |
| FAI | First-article inspection against drawing and specification |
| PPAP / Validation | According to project, customer and industry requirements |
| Control Plan / PFMEA | Process planning and control for relevant programs |
| CAPA / MRB / 8D | Nonconformance and corrective-action processes according to the quality system and customer requirements |
| COA / COC | Documentation according to project requirements |
Key Certifications
| Certification | Area |
|---|---|
| ISO 9001 | Quality management |
| ISO 14001 | Environmental management |
| ISO 13485 | Medical devices |
| IATF 16949 | Automotive quality management |
| TISAX | Automotive information security |
Certification applicability is according to the scope of each certificate. Full certificate details are available on the Quality & Certifications page.
Supply Chain & Logistics
| Capability | Scope |
|---|---|
| Raw material procurement | Direct sourcing and approved-supplier management |
| Storage | Raw materials, components and finished goods according to process requirements |
| Production planning | Forecasts, EDI and open-order planning for relevant programs |
| Supplier consolidation | Managing subcomponents from multiple sources into one assembly |
| Packaging | Customer-specified packaging including transport-specific packaging |
| Shipping | Domestic and export shipping, including Ship-to-Stock for relevant programs |
| Production transfer | Controlled transfer between company sites |
| Traceability | FIFO and traceability from material batch through shipping documentation according to project requirements |
Markets
| Market | Typical requirements |
|---|---|
| Medical | ISO 13485, cleanroom manufacturing, validation, traceability and documentation |
| Automotive | IATF 16949, PPAP, APQP, serial production and process stability |
| Defense & Aerospace | Controlled production, customer specifications, traceability and environmental requirements |
| Agriculture & Irrigation | Durability, high volumes and product-specific pressure testing |
| Technology | Complex products combining engineering, tooling, molding and assembly |
| Consumer | Finish, UX, materials, assembly and packaging |